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MONOLITHIC PRODUCTS FOR CEMENT
INDUSTRIES
(REFKO FEURFEST GERMANY)
Products and solutions for all kiln areas:
Insulating
REFISOL 125 C/G or REFISOL
09 C/G
Hot
repair
REFGUN 261 ZSI
Single
layer lining
SUPERGUN 50 I -semi insulating, alkali
resistant-
Pre-Fab
RR-Z Block and/or Standard Block
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1.
Cyclone and Gas Duct
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11. Kiln hood upper part
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Normal
condition
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Severe
condition
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Normal
condition
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Severe
condition
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Gunning
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REFGUN 130 S
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REFGUN 154 C
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Gunning
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REFGUN 154 C
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n.r.*
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LC
gunning
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n.r.*
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SUPERGUN 35 S
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LC gunning
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SUPERGUN 55
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SUPERGUN 63 ZSI
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Shot-crete
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CASTGUN 635 S
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CASTGUN 635 S
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Casting
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REFCAST 125 S
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REFCAST 550 N
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Casting
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REFCAST V 650 C
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REFCAST V 663 ZSI
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Fast heat up, casting
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VIBROLIT 55
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VIBROLIT 63 ZSI
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2.
Cyclone & Gas Ducts / lower stages T > 800°C
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Fast heat up, gunning
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NANO G 55
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NANO G 63 ZSI
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normal conditions
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severe conditions
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Gunning
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REFGUN 154 C
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n.r.*
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12. Kiln hood lower part
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LC gunning
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SUPERGUN 35 S
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SUPERGUN 64 ZSI
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Normal
condition
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Severe
condition
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ShotCrete
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CASTGUN 635 S
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CASTGUN 658 ZSI
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Gunning
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REFGUN 154 C
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n.r.*
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Casting
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REFCAST 141
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REFCAST V 658 ZSI
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LC gunning
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SUPERGUN 55
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SUPERGUN 70ZR
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Fast heat up, casting
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n.r.*
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VIBROLIT 58 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Fast heat up, gunning
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n.r.*
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NANO G 64 ZSI
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Casting
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REFCAST V 650 C
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REFCAST V 670 ZR
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Fast heat up, casting
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VIBROLIT 55
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VIBROLIT 63 ZSI
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3.
Calciner (General)
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Fast heat up, gunning
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NANO G 55
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NANO G 63 ZSI
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Gunning
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REFGUN 154
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n.r.*
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13. Burner Lance
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LC gunning
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SUPERGUN 55
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SUPERGUN 64 ZSI
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normal conditions
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severe conditions
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ShotCrete
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CASTGUN 650
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CASTGUN 658 ZSI
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Grating
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-
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HoneyComb
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Casting
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REFCAST V 650 C
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REFCAST V 658 ZSI
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Casting
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REFCAST V 679
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VIBROLIT 78 KSI
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Fast heat up, casting
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n.r.*
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VIBROLIT 58 ZSI
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Self
flowing
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IPSOCAST 90
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VIBROLIT 78 KSI-SF
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Fast heat up, gunning
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n.r.*
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NANO G 64 ZSI
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14. Grate cooler, hot section – Bull Nose and
Clinker bed area
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4.
Riser Duct
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Normal
condition
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Severe
condition
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normal conditions
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severe conditions
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Gunning
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n.r.*
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n.r.*
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Gunning
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n.r.*
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n.r.*
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LC gunning
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SUPERGUN 80
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SUPERGUN 63 ZSI
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LC gunning
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SUPERGUN 55
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SUPERGUN 63 ZSI
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ShotCrete
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CASTGUN 690 RT
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CASTGUN 663 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Casting
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REFCAST V 679
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REFCAST V 663 ZSI
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Casting
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REFCAST V 650 C
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REFCAST V 663 ZSI
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Fast heat up, casting
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VIBROLIT 80
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VIBROLIT 63 ZSI
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Fast heat up, casting
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n.r.*
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VIBROLIT 63 ZSI
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Fast heat up, gunning
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n.r.*
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n.r.*
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Fast heat up, gunning
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n.r.*
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NANO G 63 ZSI
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15. Grate cooler, hot section – Straight wall and
roof
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5. Calciner hot part T> 1000 C
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Normal
condition
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Severe
condition
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normal conditions
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severe conditions
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Gunning
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REFGUN 154 C
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n.r.*
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Gunning
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n.r.*
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n.r.*
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LC gunning
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SUPERGUN 55
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SUPERGUN 64 ZSI
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LC gunning
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SUPERGUN 55
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SUPERGUN 63 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 658 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Casting
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REFCAST V 650 C
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REFCAST V 658 ZSI
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Casting
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REFCAST V 650 C
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REFCAST V 663 ZSI
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Fast heat up, casting
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VIBROLIT 55
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VIBROLIT 58 ZSI
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Fast heat up, casting
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n.r.*
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VIBROLIT 63 ZSI
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Fast heat up, gunning
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NANO G 55
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NANO G 64 ZSI
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Fast heat up, gunning
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n.r.*
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NANO G 63 ZSI
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16. Grate cooler -cold section – Clinker bed area
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6.
Inlet chamber
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normal conditions
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severe conditions
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normal conditions
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severe conditions
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Gunning
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n.r.*
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n.r.*
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Gunning
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n.r.*
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n.r.*
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LC gunning
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SUPERGUN 80
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SUPERGUN 64 ZSI
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LC gunning
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SUPERGUN 55
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SUPERGUN 63 ZSI
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ShotCrete
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CASTGUN 690 RT
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CASTGUN 658 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Casting
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REFCAST V 679
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REFCAST V 658 ZSI
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Casting
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REFCAST V 650 C
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REFCAST V 663 ZSI
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Fast heat up, casting
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VIBROLIT 80
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VIBROLIT 58 ZSI
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Fast heat up, casting
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n.r.*
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VIBROLIT 63 ZSI
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Fast heat up, gunning
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n.r.*
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n.r.*
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Fast heat up, gunning
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n.r.*
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NANO G 63 ZSI
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17. Grate cooler, cold section – straight walls
& roof
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7.
Raw meal pipe
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normal conditions
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severe conditions
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normal conditions
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severe conditions
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Gunning
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REFGUN 130 S
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REFGUN 154 C
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Gunning
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n.r.*
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n.r.*
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LC gunning
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n.r.*
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SUPERGUN 35 S
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LC gunning
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n.r.*
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n.r.*
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ShotCrete
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CASTGUN 635 S
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CASTGUN 635 S
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ShotCrete
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n.r.*
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n.r.*
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Casting
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REFCAST 125 S
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REFCAST 550 N
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Casting
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REFCAST 550 N
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REFCAST V 658 ZSI
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Fast heat up, casting
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n.r.*
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n.r.*
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Fast heat up, casting
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n.r.*
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VIBROLIT 58 ZSI
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Fast heat up, gunning
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n.r.*
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n.r.*
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Fast heat up, gunning
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n.r.*
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n.r.*
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18. Planetary Cooler – Kiln Outlet/Elbow
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8.
Tertiary air duct (TAD)
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normal conditions
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severe conditions
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normal conditions
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severe conditions
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Gunning
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n.r.*
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n.r.*
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Gunning
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REFGUN 154 C
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n.r.*
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LC gunning
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SUPERGUN 80
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SUPERGUN 63 ZSI
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LC gunning
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SUPERGUN 55
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SUPERGUN 80
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ShotCrete
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CASTGUN 690 RT
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CASTGUN 663 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 690 RT
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Casting
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REFCAST 190 NK
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REFCAST V 663 ZSI
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Casting
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REFCAST 550 N
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REFCAST V 679
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Fast heat up, casting
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VIBROLIT 80
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VIBROLIT 63 ZSI
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Fast heat up, casting
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n.r.*
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n.r.*
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Fast heat up, gunning
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n.r.*
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n.r.*
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Fast heat up, gunning
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n.r.*
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n.r.*
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19. Planetary cooler – Cooler tube
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9.
Kiln Inlet Cone
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normal conditions
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severe conditions
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normal conditions
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severe conditions
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Gunning
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REFGUN 154 C
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n.r.*
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Gunning
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n.r.*
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n.r.*
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LC gunning
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SUPERGUN 55
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SUPERGUN 80
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LC gunning
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SUPERGUN 55
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SUPERGUN 63 ZSI
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ShotCrete
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CASTGUN 650
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CASTGUN 690 RT
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ShotCrete
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CASTGUN 650
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CASTGUN 663 ZSI
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Casting
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REFCAST 550 N
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REFCAST V 679
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Casting
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REFCAST V 650 C
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REFCAST V 663 ZSI
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Fast heat up, casting
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n.r.*
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n.r.*
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Fast heat up, casting
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VIBROLIT 55
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VIBROLIT 63 ZSI
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Fast heat up, gunning
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n.r.*
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n.r.*
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Fast heat up, gunning
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NANO G 55
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NANO G 63 ZSI
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*n.r.= not recommended for
this area
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10.
Kiln Nose Ring
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normal conditions
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severe conditions
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Gunning
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n.r.*
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n.r.*
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LC gunning
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SUPERGUN 80
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SUPERGUN 78 KSI
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ShotCrete
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CASTGUN 690 RT
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CASTGUN 678 KSI
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Casting
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REFCAST V 679
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REFCAST V 678 KSI
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Fast heat up, casting
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VIBROLIT 80
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VIBROLIT 78 KSI
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Fast heat up, gunning
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n.r.*
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n.r.*
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Highlights
·
ZSI
material concept: Highest chemical resistance, high abrasion resistance and
extreme thermal shock stability. REFKO was one of the first suppliers
globally to establish this material concept which is based on a combination
of SiC and ZrO2.
·
Innovative
ceramic anchor concept: REFKO SEAL ANCHOR, REFKO SEAL BOLT ANCHOR
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Optimized
lining methods and concepts, e. g.:
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SUPERGUN:
A high-strength LCC dry gunning material with minimal rebound loss
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VIBROLIT:
A fast heat-up vibration castable utilising a SOL-GEL binding system
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Innovative
hexmetal reinforcement systems, e. g. for the burner lance
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Pre-shaped
products: Covering the whole process from the ceramic shock blower to entire
kiln hood and bull nose systems
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World-wide
service
·
Design
& Engineering Services
News & Publication by
Refko Feurfest Germany
¾
Saving Time and
Money by Herbert Hönl, Refko Feuerfest GmbH, Germany on
World Cement 2015
¾
Relieving mechanical
& chemical stress by Herbert Hönl, Refko Feuerfest GmbH,
Germany on World Cement 2014
¾
In the
Line of Fire by Herbert Hönl, Refko Feuerfest GmbH,
Germany on World Cement 2011
Bisa lihat di website www.refko.de
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